Kavya Casula

Engineering X Design

Projects

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FSAE Aero Package

Side diffusers and wings for Carnegie Mellon Racing's 2025 competition EV — designed, analyzed, and manufactured as Side Aero System Lead.

CFDAnsys ACPSolidWorksCarbon Fiber
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FSAE Cooling Sleeves

Custom cooling jackets for FSAE electric in-hub motors, optimized with parametric CFD in Ansys Fluent and designed for metal 3D printing.

Ansys FluentCFDMetal 3D Printing
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Electric Motorized Scissors

Kitchen scissors re-engineered with a detachable motorized drivetrain to improve accessibility for users with limited hand and wrist mobility.

AccessibilityMechatronicsPrototyping
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Aersys Co. Internship

An automated, standalone UAV package-delivery module for the Aersys Aernode system, integrated and validated as a working prototype.

UAVElectro-mechanicalTesting
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PGH
NYC
NJ
Kavya on a hike, smiling in sunglasses with terraced green hills behind her

Hi! I'm Kavya.
I'm an engineer with an insane passion for making things look and feel cool. With a love for fashion, cars, and entrepreneurship, I find myself at the intersection of engineering and design.

Currently, I am an undergrad at Carnegie Mellon University. I spend my free time building one of the best FSAE cars in North America, exploring the entrepreneurship community, or working on Flxpped Co.

KC's Camera Roll

Click a photo to flip it over.

Finance 25-26 team group photo

Finance 25-26 Team!

First day at Rivian, with an R1T truck

My first day at Rivian!

Hiking in Palos Verdes at sunset

My friend Megan and I hiking in Palos Verdes

Photo from KC's camera roll

Caption coming soon — the story behind this photo goes here.

Rollout 2025, standing amongst the 24-25 Exec presenting 25E

Rollout 2025! Standing amongst 24-25 Exec as we presented 25E

Photo from KC's camera roll

Caption coming soon — the story behind this photo goes here.

Mt. Fuji

The best photo I took of Mt. Fuji in 2024

Photo from KC's camera roll

Caption coming soon — the story behind this photo goes here.

Aero 25E and the team at the Ford wind tunnel

Aero 25E takes on Ford Wind Tunnel for a whirlwind day of testing

Testing the 26X at Lake Erie

A nice chilly day of testing 26X at Lake Erie

Machu Picchu

Traveled to Machu Picchu in March 2026!

Rollout 2026, presenting the 26X on stage

Rollout 2026! 25-26 Exec presenting our very first integrated vehicle 26X

Flxpped Co

Fashion meets entrepreneurship. Full story coming soon — follow along on Instagram in the meantime.

@flxppedco